Soybean/Soy Bean/Soya Bean Meal with High Protein Soybean Meal Processing Machine

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Certification: CE
• Transport Package: Wood Package
• Specification: 1150*1550*2200
• Trademark: gaokang
• Origin: China
• HS Code: 84198990
• Production Capacity: 15

Product Description

Product Description

In terms of selecting raw materials and extraction methods, it is reasonable to choose catfish, perch, and tilapia as raw materials based on the provided information, as these fish contain rich proteins that can be effectively converted into peptides through enzymatic hydrolysis. Enzymatic hydrolysis is a commonly used biotechnology for extracting proteins from animal or plant materials and breaking them down into small peptides or individual amino acids, which is particularly important for the production of bioactive substances such as collagen peptides.
During the enzymatic hydrolysis process, alkaline protease and peptide hydrolase are two commonly used enzymes that can effectively catalyze protein hydrolysis reactions. Alkaline proteases exhibit optimal activity at pH 9, while peptide hydrolases are specifically designed to further degrade peptides into smaller peptide segments or amino acids. In addition, solid-state fermentation is also a feasible extraction method, especially suitable for the preparation of collagen peptides from tilapia skin.
Regarding the optimization of key parameters, enzymatic hydrolysis time, enzyme dosage, enzymatic hydrolysis temperature, and pH value are all important factors affecting enzymatic hydrolysis efficiency. According to the evidence, the enzyme hydrolysis time corresponding to the highest extraction rate is 3 hours, the amount of alkaline protease added is 0.5%, and the maximum enzyme hydrolysis temperature is 50 ºC, The best effect occurs when the pH value is .
In the post-processing and purification stages, steam distillation and membrane filtration are two commonly used techniques. Steam distillation can effectively control the molecular weight distribution, while membrane filtration can intercept a specific range of molecular weight as needed to obtain the desired peptide products
Collagen sources: fish scales, fish skin, cattle stocks, etc
Source of plant protein peptides: soybeans, walnuts, corn, etc
The necessary production processes and steps for collagen are as follows:
The production process includes several important production links, such as cleaning, enzymolysis, filtration, filling, concentration, spray drying, and describes the equipment used in each process separately
Product Description
Soybean Meal Production Line

Soybean meal has high requirements for fat content, powder fineness, color and NSI value because it is extensively used as raw materials for production of SPC, SPI, histone and wiredrawing protein. We provide various soybean intensive processing lines, one of which is suitable for production of low temperature soybean meal.

1. Raw Materials: soybeans
2. Products: low temperature soybean meal (white soybean flake) (NSI is greater than 85%), soybean oil 
3. Applications
Low temperature soybean meal (white flake) is widely used for production of soybean proteins such as SPI, SPC (protein content: higher than 50 percent, fat content: 0.5 percent)
4. Production Process

Cleaning, classifying, peeling, low temperature treatment, degreasing, desolventizing at lower temperature and low-temperature vacuum drying
5. Workshops (Production Sections)
Soybeans warehouse, cleaning and classifying workshop, low-temperature dehulling workshop, extraction and low-temperature desolventizing workshop, packing workshop and auxiliary workshops.

500t/d soybean intensive processing line 

Process Workflow

Soybean Warehousing Section → Soybean Cleaning and Classifying Section → Low Temperature Dehulling Section → Soy Extraction and Low Temperature Desolventizing Section
 

(1) Soybean Warehouse
Devices: soybeans unloading machine, preliminary cleaner, steel silo, elevator, conveyor, electrical control equipment, other auxiliary devices

Raw Materials: soybeans
Capacity: 100-1000t/24h soybeans

Features
Full-mechanized operation is accomplished during soybeans transportation process, which significantly reduces production cost. To improve soybeans purity, we will remove large grained impurities and dust out of soybeans before putting them into relevant silos. The warehouse is equipped with machines, which are designed to aromatically put soybeans into silos, take soybeans out of silos and change soybeans silos.
 

Specification

 

Model	TQ-500	TQ-1200	TQ-2000	TQ-3000	TQ-4000	TQ-6000	TQ-8000	TQ-10000
Volume (L)	600	1200	2300	3200	4300	6300	8500	11000
Design pressure in tank(Mpa)	0.09
Jacket design pressure(Mpa)	0.3
Manhole diameter (mm)	400	400	400	500	500	500	500	500
Heating area(m2)	1.7	3	4.7	6.3	8	12	14	16
Condensation area(m2)	4	5	8	10	15	20	25	30
Cooling area(m2)	0.5	1	1	1.5	2	2	3	4
Slag door diameter(mm)	500	800	800	800	1000	1400	1400	1600
Steam consumption(kg/h)	160	245	325	345	430	645	720	850
Water consumption(T/h)	6	8	10	15	20	25	30	40
Motor Power(KW)	2.2	3.0	4.0	5.5	5.5	7.5	11	15
Stirring speed(r/min)	36	36	36	36	36	36	36	36

 

Drawing with volumn more than 200L

 

Application

Certifications

FAQ

1. Q : How can customer know the processes of order?
A : We will take photo or video during manufacturing every two weeks to make customer clear about the order. When goods is finished,we will take more detailed photos or video for inspect. You can also come to our factory to inspect by yourself.
2. Q : Do you supply installation equipment in oversea?
A : Yes, if need, we can also send our installation engineer to your factory to help you do installation and testing. And you need to provides round-trip ticket and accommodation for our engineer. The extra salary of one installation engineer is 200USD/day.
3. Q : How to control quality?
A : All material we use has material certification. Before any piece of equipment leaves
Gaokang. It goes through a complete quality and assurance control inspection. This inspection assures your equipment meets all specifications and is in proper working order before it leaves our facility and arrives at your door.
4. Q : What is the shipment schedule?
A : We will send you photographs of your order being loaded into the shipping container at the factory. The shipping container will generally leave port 3-4 days after loading. We will send you a bill of lading and final statement of account within one week of that time. The bill of lading will include the shipping container numbers. You can track your shipping container. Approximately 10 days prior to delivery, we will send you an ETA (Estimated Time of Arrival) notice from the shipping time. Please remember that the listed delivery date is only an estimate, and is subject to port unloading schedules, customs processing, and the dictates of the local delivery truck company. You will be directly contacted by the shipping company's local truck delivery services approximately 48 hours prior to the date of delivery to schedule a delivery time. If you need to delay the final delivery, there will be a "pull" fee of approximately $100, and a storage fee of approximately $150 per shipping container per day.

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GAOK design and manufacture extraction prodcution line for users in need of a simple device for small amounts of extract, as well as more complex equipment for industrial use. Our offer includes preprocess(dryer /grinder) ,coating machine ,package machine and process  systems where the substance used as solvent is either a volatile hydrocarbon (butane extraction), an alcohol (alcohol extraction), or CO2 (supercritical extraction). Given the investment cost, complexity of use, and extract quality, each system has some advantages and disadvantages.

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