Small Piolt Scale Mushroom Tincture Ultrasonic Extractor Equipment Production Line

• Customization: Available
• Application: Cosmetic Industry, Essential Oil Industry, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry
• Capacity: 10-50L
• Model NO.: 1L-1000L
• Certification: CE, GMP, ISO, UL
• Condition: New
• Customized: Customized
• Extraction Method: Liquid-Solid Extraction
• Machine Type: Ultrasonic Extraction Machine
• Material: Stainless Steel
• Pressure Control: Customizable Pressure
• Temperature Control: Low Temperature (25-60℃)
• Voltage: 380V
• Warranty: 1 year
• Transport Package: Wooden Case
• Specification: Stainless steel
• Trademark: Gaok
• Origin: Shanghai
• Package Size: 120.00cm * 100.00cm * 160.00cm
• Package Gross Weight: 570.000kg

Product Description

Mushroom Tincture Ultrasonic Extraction Production Line

Mix the powdered mushroom material with an appropriate solvent, such as water, ethanol, or a combination of both. The extraction process can be carried out by various methods, including impregnation, percolation or hot water extraction. This solvent helps dissolve and extract bioactive compounds from mushroom materials.

Specification

Process Flow

1. Raw material pretreatment: Select high-quality mushrooms as extraction raw materials, clean and wash them to remove surface dirt, debris and other impurities.
2. Grinding and powdering: Use a grinding machine or grinding equipment to grind the mushrooms into fine powder to increase the surface area of the mushroom material and facilitate the extraction of the desired compounds.
3. Ultrasonic extraction:Mix the powdered mushroom material with an appropriate solvent in a certain proportion and put it into the ultrasonic extraction tank.
Turn on the ultrasonic generation system and carry out ultrasonic extraction according to the pre-set process parameters (such as ultrasonic power, extraction time, solid-liquid ratio, etc.). 

4. Extraction solution treatment:After the extraction is completed, the extraction liquid is separated from the mushroom residue through the extraction liquid slag-liquid separation system.
The separated extract is filtered to remove impurities and fine particles, and a pure extract is obtained.

Process Flow

5. Concentration: The filtered extract is subjected to concentration treatment to increase the concentration of the required compounds. Solvents can be removed and active ingredients concentrated by techniques such as evaporation or vacuum distillation.
6. Purification: Depending on the extraction method and the required purity, further purification steps such as precipitation, chromatography or membrane filtration are adopted to separate and purify specific compounds.
7. Drying: The concentrated and purified extracts are dried to remove any remaining moisture. Spray drying, freeze-drying or vacuum drying methods can be adopted to make the extract reach an appropriate moisture content, which is convenient for storage and subsequent processing

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Anyang Gaokang Medical Co.,LTD.

Anyang Gaokang Medical Co.,LTD. is a collection of product design, development, manufacturing, engineering installation, after-sales service as one of the comprehensive enterprises.

The company's products are designed and manufactured in strict accordance with the relevant national equipment standards. Our products are involved in pharmaceutical engineering, dairy equipment, beverage equipment, biological engineering, chemical engineering, essential oil refining equipment and experimental equipment manufacturing and whole plant installation engineering.

The company has a rich technical service team to provide customers with process design, plant layout, product formulation, technical consulting and turnkey engineering services for new construction or expansion projects.     After years of hard work and continuous innovation, we have rapidly grown into a leading enterprise in the same industry with domestic and foreign markets, advanced production, testing and testing equipment, complete product varieties, advanced technology and excellent service.

Model	GK-500	GK-1200	GK-2000	GK-3000	GK-4000	GK-6000
Volume (L)	600	1200	2300	3200	4300	6300
Design pressure in tank(Mpa)	0.09
Jacket design pressure(Mpa)	0.3
Manhole diameter (mm)	400	400	400	500	500	500
Heating area(m2)	1.7	3	4.7	6.3	8	12
Condensation area(m2)	4	5	8	10	15	20
Cooling area(m2)	0.5	1	1	1.5	2	2
Slag door diameter(mm)	500	800	800	800	1000	1400
Steam consumption(kg/h)	160	245	325	345	430	645
Water consumption(T/h)	6	8	10	15	20	25
Motor Power(KW)	2.2	3.0	4.0	5.5	5.5	7.5
Stirring speed(r/min)	36	36	36	36	36	36